Hey Danny! Thanks for the review and great feedback. Regarding the back design - I think it's fair to say that Steampunk pushes the envelope further than anything before in terms of realism and intricacy and depth on a playing card.
This picture says it all - it looks like you can TOUCH those gears! While the box has some cool accents like the bronze paper and debossing, those things aren't physically
possible on a playing card while maintaining the feel and finish we all expect. Sure, we could do it - but the deck would feel like sandpaper and fan like wood chips mixed with concrete.
So in the design process, we aim to push both formats to the max: a box with some incredible features and innovative printing techniques, and a card design that does much the same. It's impossible to print metallic foil on a playing card, though - as the linen finish and coatings would eat away the foil. If it was possible, we would have done it last year.
To give a bit of insight, we always start each design with the card back - not the box and not the Ace or Joker. The back is the most important thing to us - it's what actually sits in your hands, and it's what spectators will see the most. From there, we progress to the Ace of Spades, then the Joker, and then - finally - the box. For boxes, we take the existing back design art and try to figure out the most creative, innovative means to represent it. In the case of Steampunk (or DeckONE), that meant making the box look as real as possible, like a true hunk of metal.
The Steampunk bronze paper was milled from scratch specifically for this project. It didn't exist. When we first made it, we got very excited! We did something that had never been done before! Victory! Not so fast... we quickly found out that the ink wasn't sticking to the bronze paper we created.
So we had made a LOT of paper, and had no ability to print anything on it without it rubbing off. When all hope was lost - we kept going. We found an obscure company that made a special varnish coating, and we ordered six very expensive gallons of it. We tried applying that coating - and viola! - it worked! And it made the ink stick. It was a great challenge, but I could not be happier and more content with the result.